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Wire‑to‑Board Connector Manufacturer · Shenzhen, China · ISO 9001

Wire‑to‑Board Connector Manufacturer — 0.8mm to 5.08mm Pitch, Shrouded & Unshrouded Headers, IDC

Vistar Electronics manufactures a complete range of wire‑to‑board connectors for reliable PCB interconnection. Our portfolio includes shrouded and unshrouded headers, female receptacles, IDC connectors, and wafer connectors in pitches from 0.8mm to 5.08mm. Available in SMT, DIP through‑hole, right‑angle, and vertical configurations. Rated from 0.5A to 15A+, operating temperature -40°C to +125°C. All products RoHS 3 & REACH compliant, ISO 9001:2015 certified. OEM/ODM customization — from PCB footprints to housing colors and wire harness assembly — is fully supported. Free samples available for qualified engineering projects.
0.8mm – 5.08mm Pitch Shrouded / Unshrouded Headers SMT / DIP / IDC / Crimp 0.5A – 15A+ Current -40°C to +125°C RoHS 3 & REACH
Product Categories
Wire‑to‑Board Connector Types
Pin header connectors
2.54mm · DIP / SMT · 1‑40 pins

Pin Header Connectors

Shrouded and unshrouded pin headers. Single and dual row configurations, straight and right‑angle. Up to 5A. Standard for development boards and PCB‑to‑wire interfaces.

View Pin Header → ✓ Free Sample
Technical Reference
Wire‑to‑Board Connector — Pitch & Current Options

0.8mm – 1.25mm (Micro/Compact)

Pitch0.8mm – 1.25mm
Current0.5A – 1.5A
MountingSMT / Right‑Angle
Best ForSmartphones, wearables, compact IoT
Ext. RefJST XSR/ZH series

2.0mm – 2.54mm (Standard)

Pitch2.0mm – 2.54mm
Current2A – 4A
MountingSMT / DIP / Right‑Angle
Best ForIndustrial, automotive, general‑purpose
Ext. RefTE AMPMODU

3.96mm – 5.08mm (High‑Current)

Pitch3.96mm – 5.08mm
Current5A – 15A+
MountingDIP / Panel Mount
Best ForPower supplies, LED lighting, motor drives
Ext. RefMolex Wire‑to‑Board
Why Choose Vistar Wire‑to‑Board Connectors
Key Features
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Wide Pitch Range — 0.8mm to 5.08mm

From ultra‑fine pitch for wearables to high‑power spacing for industrial control. Standard pitches: 0.8mm, 1.0mm, 1.25mm, 1.5mm, 2.0mm, 2.54mm, 3.96mm, 5.08mm. Custom pitch on request.

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High Current — Up to 15A+

Micro‑pitch series rated 0.5A–1.5A. Standard series rated 2A–4A. Power series rated 5A–15A+ per contact. High‑current custom options available for motor drives and power supplies.

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Multiple Mounting & Termination Options

SMT (tape‑and‑reel), DIP through‑hole, right‑angle, vertical, and panel mount. Termination: IDC, crimp, solder cup. All packaging formats support automated assembly.

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High Durability & Temperature Range

Gold‑plated or tin‑plated contacts. Operating temperature -40°C to +125°C. High‑temperature grades available for automotive and outdoor applications.

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RoHS 3, REACH & ISO 9001 Certified

All wire‑to‑board connectors manufactured under ISO 9001:2015. Fully compliant with RoHS 3 (EU 2015/863) and REACH SVHC. Certificates available.

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OEM/ODM Customization

Custom plating, housing colors, PCB footprints, cable assemblies, and branding. Free engineering samples for qualified projects.

Industries & Use Cases
Wire‑to‑Board Connector Applications
Industrial AutomationPLCs, HMIs, sensors, motor drives, factory automation
Automotive ElectronicsECU modules, infotainment, lighting, BMS, body control
Consumer ElectronicsSmartphones, tablets, laptops, wearables, TWS cases
Medical DevicesPatient monitors, diagnostic equipment, portable scanners
Home AppliancesWashing machines, refrigerators, HVAC, microwave ovens
Telecom & NetworkingRouters, switches, base stations, fiber OLT units
LED LightingLED strips, drivers, signage, street lighting modules
Power SuppliesAC/DC converters, chargers, power distribution boards
IoT & Smart HomeGateways, sensors, smart locks, smart meters
Test & MeasurementData loggers, oscilloscopes, signal generators
Common Questions
Frequently Asked Questions
What are wire‑to‑board connectors?
Wire‑to‑board connectors provide a detachable connection between a cable (wire) and a PCB. They consist of a male header mounted on the board and a female receptacle crimped to wires, enabling modular assembly and simplified field service. For comparison, FPC/FFC connectors use flexible flat cables instead of discrete wires.
What pitch sizes are available for wire‑to‑board connectors?
We support pitches from 0.8mm to 5.08mm — including 0.8mm, 1.0mm, 1.25mm, 1.5mm, 2.0mm, 2.54mm, 3.96mm, and 5.08mm. Custom spacing also available per customer request. For micro‑applications, ultra‑fine pitch (0.5mm/0.6mm) can be custom‑designed.
What is the difference between shrouded and unshrouded headers?
Shrouded headers have a plastic guide that surrounds the pins, protecting them from damage, preventing mis‑mating, and ensuring a secure connection in high‑vibration environments. Unshrouded headers are more compact and cost‑effective for simple, low‑vibration applications where space is critical. See also TE Connectivity wire‑to‑board solutions for reference.
Are Vistar wire‑to‑board connectors RoHS and REACH compliant?
Yes, 100% of our wire‑to‑board connectors are manufactured to comply with RoHS 3 (EU Directive 2015/863) and REACH SVHC regulations. For more on RoHS, see the official RoHS Guide.
What current ratings do your connectors support?
Our connectors range from 0.5A for micro‑pitch series up to 15A+ for power connector series. High‑current custom options are available. Please consult IEEE 802.3 power over Ethernet (PoE) guidelines if your application requires Power over Ethernet‑compatible connectors.
Do you support OEM/ODM customization?
Absolutely. We provide custom plating thickness, housing colors, modified PCB footprints, and complete wire harness assemblies. Send your drawing or specifications to sales@vistarelectronics.com for a quick feasibility review.
What is the typical lead time for production?
Standard series: 15–20 working days after order confirmation. Custom parts: 25–30 working days (including tooling and engineering samples).

Wire‑to‑Board Connector Manufacturer — Shenzhen Vistar Electronics

Shenzhen Vistar Electronics Co., Ltd. is a professional wire‑to‑board connector manufacturer based in Pingshan District, Shenzhen, China — the global electronics hub. Since 2009, we have specialized in the design and production of industrial‑grade PCB interconnection solutions. Our wire‑to‑board connector portfolio covers shrouded and unshrouded headers, female receptacles, IDC connectors, wafer connectors, and custom wire harness assemblies — in pitches from 0.8mm to 5.08mm.

All Vistar wire‑to‑board connectors are manufactured under an ISO 9001:2015 certified quality management system, with gold‑plated or tin‑plated phosphor bronze contacts, high‑temperature LCP/PBT insulators (UL94‑V0), and optional polarization features. Current ratings from 0.5A to 15A+, operating temperature -40°C to +125°C. All models are fully RoHS 3 and REACH compliant, suitable for export to the EU, North America, and all regulated markets.

For authoritative technical background, we recommend referring to global standards: JST crimp and IDC connector families, TE Connectivity AMPMODU interconnection systems, and Molex wire‑to‑board solutions. These resources validate Vistar's alignment with internationally recognized interconnect frameworks.

Explore related product lines: Board‑to‑Board Connectors, FPC/FFC Connectors, USB‑C Connectors, Automotive Connectors, and Electromechanical Switches. Contact our sales team for free samples, technical data sheets, or a custom OEM quotation — we respond within 24 hours. ✉️ sales@vistarelectronics.com | 📞 +86 150 1925 5609

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