| Type | Pitch / Gauge | Conductor | Insulation | Voltage Rating | Temp. Range | Shielding | Typical Application |
|---|---|---|---|---|---|---|---|
| FFC (Flat Flexible Cable) | 0.5mm, 1.0mm, 1.25mm, 2.54mm | Tinned Copper | PET / Polyester | 60V / 300V | -40°C to +105°C | Optional (EMI shielding) | LCD displays, printers, internal board interconnects |
| Jumper Wire (Dupont) | 2.54mm pitch, 24-28 AWG | Tinned Copper | PVC / Silicone | 300V | -20°C to +80°C | Unshielded | Breadboarding, Arduino, prototyping |
| Automotive Cable Assembly | 0.5 – 6.0 mm² (20-10 AWG) | Bare Copper (stranded) | XLPE / PVC (automotive grade) | 60V DC / 300V AC | -40°C to +125°C | Unshielded / Braided shield | Engine harness, sensors, infotainment, EV battery |
| RF Coaxial Cable Assembly | RG178, RG316, 1.13mm, 1.37mm | Silver-plated Copper / Copper-clad Steel | PTFE / FEP | 300V | -55°C to +200°C | Double‑braid shield (95% coverage) | GPS, Wi‑Fi, 4G/5G antenna, test equipment |
| Custom Overmolded Cable | Per specification | Copper / Tinned Copper | PVC, TPU, Silicone | Up to 600V | -40°C to +105°C | Optional overall foil/braid | USB, power, medical, industrial equipment |
Cable Assembly | Custom Wiring Harness Solutions
Premium Custom Cable Assembly – Reliable Wiring Harness for All Industries
A cable assembly is a group of cables or wires bound together in a protective sheath, used to transmit electrical signals or power between devices and components. Vistar Electronics provides high-quality, customized cable assemblies with connectors, strain relief, shielding, and durable sheaths for automotive, industrial, consumer electronics, aerospace, and telecommunications applications.
Custom Length OEM & ODM RoHS & REACH Strain Relief Shielded Options Wide Temperature Range
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Cable Assembly – Specifications Overview
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Cable Assemblies — Full Product Line
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RF Coaxial cable assembly
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RJ45 Waterproof cable
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SMA to IPEX 90 Degree RF Adapter Cable for Wireless Antenna & Embedded RF Applications
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Waterproof Cable Assembly for Industrial, Automotive & Outdoor Electronic Applications
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waterproof USB Adapter cable
Product Features
Why Choose Vistar Cable Assemblies
Fully Customizable Design
Custom length, gauge, connector types, shielding, and jacketing to fit your exact device, equipment, or application.
Stable Signal Transmission
Optimized impedance matching and high‑quality shielding minimize EMI/RFI interference for reliable data integrity.
Long Service Life
Engineered with robust materials and strain relief for high‑flex, high‑durability applications in demanding environments.
Superior Electrical Performance
Low insertion loss, consistent impedance, and high current handling – fully tested for compliance with industry standards.
Why Choose Vistar
15+ Years Experience
Specialized in electronic connectors since 2009
ISO 9001 Certified
100% quality testing before shipment
Free Engineering Samples
Available for qualified projects
Fast Lead Time
2-4 weeks standard delivery
OEM/ODM Custom
Custom design & manufacturing
Global Service
Serving 50+ countries worldwide
Industries & Applications
Applications
AutomotiveInfotainment, sensors, lighting, engine systems, and EV components
Aerospace & DefenseAircraft, satellites, military equipment, and communication systems
Industrial EquipmentRobots, CNC machines, automation systems, and control panels
Consumer ElectronicsTVs, computers, home appliances, and portable devices
TelecommunicationsData centers, base stations, routers, and network infrastructure
FAQ
What is a cable assembly?
A cable assembly is a group of cables or wires bound together with a protective sheath, connectors, and strain relief. It transmits power or signals between components and is widely used in nearly all electronic industries.
What are the main components?
Main components include cables/wires, connectors, protective sheaths, strain relief, and optional shielding for anti-interference performance.
Are your cable assemblies customizable?
Yes. We provide full customization including length, connector types, shielding, strain relief, materials, and wiring structure to meet your OEM/ODM requirements.
Cable Assembly Manufacturer – Shenzhen Vistar Electronics
Shenzhen Vistar Electronics Co., Ltd. is a professional cable assembly manufacturer providing high-quality custom wiring harnesses for global OEM/ODM customers. Our cable assemblies are widely used in automotive, industrial automation, consumer electronics, aerospace, medical, and telecommunications industries.
All products are designed with high-quality materials, stable performance, strain relief, and optional shielding. They comply with RoHS 3 and REACH regulations and support full customization for various applications.
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