Cable Assembly | Custom Wiring Harness Solutions

Premium Custom Cable Assembly – Reliable Wiring Harness for All Industries

A cable assembly is a group of cables or wires bound together in a protective sheath, used to transmit electrical signals or power between devices and components. Vistar Electronics provides high-quality, customized cable assemblies with connectors, strain relief, shielding, and durable sheaths for automotive, industrial, consumer electronics, aerospace, and telecommunications applications.

Custom Length OEM & ODM RoHS & REACH Strain Relief Shielded Options Wide Temperature Range

Quick Filter

Find Your Cable Assemblies Fast

FFC Cable Jumper Wire Automotive Wire

1.0mm 1.25mm 2.54mm

Technical Reference

Cable Assembly – Specifications Overview

Type	Pitch / Gauge	Conductor	Insulation	Voltage Rating	Temp. Range	Shielding	Typical Application
FFC (Flat Flexible Cable)	0.5mm, 1.0mm, 1.25mm, 2.54mm	Tinned Copper	PET / Polyester	60V / 300V	-40°C to +105°C	Optional (EMI shielding)	LCD displays, printers, internal board interconnects
Jumper Wire (Dupont)	2.54mm pitch, 24-28 AWG	Tinned Copper	PVC / Silicone	300V	-20°C to +80°C	Unshielded	Breadboarding, Arduino, prototyping
Automotive Cable Assembly	0.5 – 6.0 mm² (20-10 AWG)	Bare Copper (stranded)	XLPE / PVC (automotive grade)	60V DC / 300V AC	-40°C to +125°C	Unshielded / Braided shield	Engine harness, sensors, infotainment, EV battery
RF Coaxial Cable Assembly	RG178, RG316, 1.13mm, 1.37mm	Silver-plated Copper / Copper-clad Steel	PTFE / FEP	300V	-55°C to +200°C	Double‑braid shield (95% coverage)	GPS, Wi‑Fi, 4G/5G antenna, test equipment
Custom Overmolded Cable	Per specification	Copper / Tinned Copper	PVC, TPU, Silicone	Up to 600V	-40°C to +105°C	Optional overall foil/braid	USB, power, medical, industrial equipment

All Products

Cable Assemblies — Full Product Line

SMA to IPEX 90 Degree RF Adapter Cable for Wireless Antenna & Embedded RF Applications

Cable Assemblies

Waterproof Cable Assembly for Industrial, Automotive & Outdoor Electronic Applications

Cable Assemblies

waterproof USB Adapter cable

Product Features

Why Choose Vistar Cable Assemblies

🔧

Fully Customizable Design

Custom length, gauge, connector types, shielding, and jacketing to fit your exact device, equipment, or application.

📡

Stable Signal Transmission

Optimized impedance matching and high‑quality shielding minimize EMI/RFI interference for reliable data integrity.

🛡️

Long Service Life

Engineered with robust materials and strain relief for high‑flex, high‑durability applications in demanding environments.

⚡

Superior Electrical Performance

Low insertion loss, consistent impedance, and high current handling – fully tested for compliance with industry standards.

Why Choose Vistar

🏭

15+ Years Experience

Specialized in electronic connectors since 2009

✅

ISO 9001 Certified

100% quality testing before shipment

📦

Free Engineering Samples

Available for qualified projects

🚀

Fast Lead Time

2-4 weeks standard delivery

🔧

OEM/ODM Custom

Custom design & manufacturing

🌍

Global Service

Serving 50+ countries worldwide

Industries & Applications

Applications

AutomotiveInfotainment, sensors, lighting, engine systems, and EV components

Aerospace & DefenseAircraft, satellites, military equipment, and communication systems

Industrial EquipmentRobots, CNC machines, automation systems, and control panels

Consumer ElectronicsTVs, computers, home appliances, and portable devices

TelecommunicationsData centers, base stations, routers, and network infrastructure

FAQ

What is a cable assembly?

A cable assembly is a group of cables or wires bound together with a protective sheath, connectors, and strain relief. It transmits power or signals between components and is widely used in nearly all electronic industries.

What are the main components?

Main components include cables/wires, connectors, protective sheaths, strain relief, and optional shielding for anti-interference performance.

Are your cable assemblies customizable?

Yes. We provide full customization including length, connector types, shielding, strain relief, materials, and wiring structure to meet your OEM/ODM requirements.

Are your cable assemblies RoHS compliant?

Yes. All Vistar cable assemblies comply with RoHS 3 and REACH standards for global markets.

Cable Assembly Manufacturer – Shenzhen Vistar Electronics

Shenzhen Vistar Electronics Co., Ltd. is a professional cable assembly manufacturer providing high-quality custom wiring harnesses for global OEM/ODM customers. Our cable assemblies are widely used in automotive, industrial automation, consumer electronics, aerospace, medical, and telecommunications industries.

All products are designed with high-quality materials, stable performance, strain relief, and optional shielding. They comply with RoHS 3 and REACH regulations and support full customization for various applications.

Premium Custom Cable Assembly – Reliable Wiring Harness for All Industries

Cable Assembly – Specifications Overview

All Cable Assemblies

RF Coaxial cable assembly

RJ45 Waterproof cable